Common Mode Core Cutting Machine High Speed Max. 4700r / Min 11KW

                                   Common Mode Core Cutting Machine Advanced Cutting Technology

  AUTOFOR is expert in cutting Amorphous Core, Nanocrystalline core, current transformer core, EMI core, EMC core, Common mode choke core, Common mode core, Amorphous C core, Amorphous Transformer Core, Split Core.We are the global precision cutting technology solution system provider!

AUTOFOR Magnetic Core Cutting Machine Advantage

• Efficiency

1, we have efficient custom fixtures, a variety of cutting methods (up and down cutting, multi-knife cutting, left and right cutting, front and rear cutting)

2. The matching structure of our main spindle and Hummer main spindle seat is extremely stable, and it will not shake at 4500 rpm. The motor is to lock one board; our peer is locked with a small main spindle, and the structure is suspended.It starts to shake when the RPM is up to

3000 r/min. So our cutting efficiency is high and stable;

3. Our machine has two functions: Vertical cutting and horizontal cutting. The Peer only support vertical cutting,not support horizontal cutting.

4. The RPM of our cutting machine can up to 4500rpm,The product is cut most frequently.

• Precision

1. The matching structure of our main spindle and lock-up spindle seat adopts extra large spindle and adopts Japanese aviation-grade bearings. The bounce is lower than 0.02mm, and our cutting precision is high.

2. Our drive platform and work platform use "gantry milling", it’s high precision, but the peers don’t have this milling.

3. Our machine uses “stress-relieve treatment” and the equipment will not change in accuracy for many years.

4. Our drive platform is 60mm steel plate, the cutting platform is 40mm steel plate, anti-shock and stability is very strong

5,We have "precision cutting wheel" with more than 600 recipes, 30,000 kinds of specifications, can be customized according to customer requirements, and "specially equipped with cutting fluid" core competitiveness, professional integrators

• Stability

1. . Our drive platform is 60mm steel plate, the cutting platform is 40mm steel plate, anti-shock and stability is very strong
2. The lower body frame has a built-in independent water tank with a capacity of up to 120L, which increases the sinking force of the whole machine, improves stability and reduces resonance.

3,AUTOFOR industry's original "stupid" spindle seat, two combination meter 120KG, the upper and lower planes also use fine grinding and overall blackening;the peer don’t have these designe

4,The cutting machine weighs 1600KG, but only 400KG for the peer’s cutting machine.

• Quality

1, All of our configurations are top-level, such as Siemens , Schneider and Leisai, are stable and reliable, and the overall cost of the whole machine is three times that of the peers;

1. Heavy-duty roller-type guide rails from Taiwan's HIWIN, with a precision of up to 1 wire. Ensure that the workpiece is not cut obliquely during the cutting process

3, The lower body frame has a built-in independent water tank with a capacity of up to 120L, which increases the sinking force of the whole machine, improves stability and reduces resonance.

4,The cutting machine weighs 1600KG, and the peer’s weighs 400KG .

5, Heavy-duty roller-type guide rails from Taiwan's silver, with a precision of up to 1 wire. Ensure that the workpiece is not cut obliquely during the cutting process

6, Extra large spindle, using Japanese aviation grade bearings, beating less than 2 wires, our cutting precision is high, our counterparts are made in China, our cost is more than 5 times, and our life is 3-5 times longer.

7,The use of "gantry milling" “stress-relieve treatment" is charged by weight

• Machine life

1. We also have a purification system that can achieve a state of no impurities; ultra-ideal cutting conditions for cutting work points, even achieve world-class mirror cutting effect; and 100% utilization of cutting fluid, no waste; use equipment purification system, cutting fluid The service life is 3-5 times higher than that of the peers, which greatly reduces the cost of use for customers.

2, We also have refrigeration system. Extend the service life of cutting blades by 10%-30%; reduce the volatilization of coolant; reduce the cut burn of the workpiece, improve the yield; keep the working environment constant, improve the consistency of the product; improve the service life and overall stability of the equipment.

3, We have done “gantry milling” "stress-relieve treatment" on the equipment to ensure that the cutting precision is constant all the year round, ensuring the life of the equipment.

4, Adopted the first-line brand electric appliances, Schneider,Leisai, Honeywell, Siemens and other first-line brands

5, Our cutting and drive rooms are separated and exclusive

• Cost

1, using the international first-line brand electrical appliances, Schneider, Lei Sai, Honeywell, Siemens and other first-line brands, 6-10 times higher than their peers

2, we have done the "gantry milling" and "stress-relieve treatment" of the equipment, the annual precision will change, the peers did not do

1. the use of Taiwan's silver heavy-duty roller guide slider, the precision up to 1 wire. Ensure that the workpiece is not cut obliquely during the cutting process
2. we have the German version of the wireless remote control function, no interference within 20 meters, but the peers don’t have

5, 110mm extra large spindle, using Japan's aviation-grade bearings, beating less than 2 wires, our cutting precision is high, our counterparts are made in China, our cost is more than 5 times, and our life is 3-5 times longer. 5 times more cost than peers

6, The industry's original "stupid" spindle seat, two combination meter 120KG, the upper and lower planes also use fine grinding and overall blackening treatment, the peer does not have this design;

6. Multi-hook belt pulley, cost 100 USD / pair, 10 times higher than ordinary triangle belt wheel (10 USD / pair);

7. Adopting Japan's Samsung multi-hook belt, the cost is 50 USD / piece, which is 6 times higher than the cost of ordinary triangle belt.

  Comparing with the worldwide famous brand,AUTOFOR cutting machine has more advantagements:

The following innovations of 22 items, leading the European and American brands 13 items and leading the match of 49 items.

No.	Function	AUTOFOR		European/ American/Japanese Brands	Domestic brand
		high-end version	standard version
1	Full set of invention patents for cutting system	√	√	×	×
2	Patent of Cutting Fluid Refrigeration System	(optional)	(optional)	×	×
3	Patent of Cutting Fluid Purification System	(optional)	(optional)	×	×
4	General Wireless Remote Control System Patent	√	×	×	×
5	Patent for Multi-compartment Separation of Cutting Chamber and Powertrain	√	√	×	×
6	Hummer Spindle and Spindle Seat Patent	√	√	×	×
7	Patents for Multi-group High Efficiency Cutting Equipment	√	√	×	×
8	Patents for Multi-group High Efficiency Cutting Fixture	√	√	×	×
9	Patents for five usages of Software Copyright	√	√	√	×
10	Patents for Cutting platform’s three-axis automatic motion	√	√	×	×
11	Patent for Push-cut Cutting	√	√	×	×
12	Patent for Universal Extended Platform of machine	√	√	√	×
13	Patent for High Efficiency Fixture	√	√	√	×
14	Patent for Intelligent Control of Cutting Fluid Water Level	√	√	×	×
15	Patent for built-in water tank of machine	√	√	√	×
16	Patents for high-grade appearance	√	√	√	×
17	Axis Feeding Cutting Machine Series	√	√	×	×
18	Siemens Intelligent Control System	√	×	√	×
19	Siemens Motor Drive System	√	×	√	×
20	Siemens, Schneider and other international first-line brand electrical accessories	√	×	√	×
21	AMA Intelligent Alarm Indicating System in Germany	√	×	√	×
22	Siemens PLC Control System	√	×	√	×
23	Siemens Frequency Conversion Control System	√	×	√	×
24	Double Leakage Safety Protection System for Schneider Machine	√	×	√	×
25	1600KG Heavy and shock Resistant Frame	√	√	×	×
26	Technological Treatment of Gantry Milling for Integral Frame	√	√	√	×
27	Integral Stress Removal Treatment for Integral Frame	√	√	√	×
28	Overall Painting Treatment of Frame and Cover	√	√	√	√
29	Equipment Maintenance Toolbox	√	√	×	×
30	Equipment Maintenance Products	√	√	×	×
31	Handy Tool Box	√	√	×	×
32	Various types of magnetic cores are specially equipped with cutting fluid	optional	optional	×	×
33	Self-flow Fluid Exchange Drainage of Cutting Fluid	optional	optional	×	×
34	platform Tri-Axis Intelligent Motion Function	√	√	×	×
35	Automatic Compensation Function for Grinding Wheel Wear	√	√	√	×
36	Zero Preservation and Automatic Zero Return Function	√	√	√	×
37	Trinomial cutting and feeding function	√	√	×	×
38	Servo automatic feeding function	√	√	√	×
39	Sawing Cutting Function (Automatic Conversion)	√	√	×	×
40	Push-cut cutting function (automatic conversion)	√	√	×	×
41	adjusting function of cutting speed	√	√	√	√
42	Feed Speed Adjustment Function	√	√	√	√
43	Water vapor absorption cycle treatment system	Optional	Optional	×	×
44	Intelligent Management System of Ethernet Remote Monitoring and Service	Optional	Optional	×	×
45	Memory function of cutting parameter data base	Optional	Optional	×	×
46	Temperature alarm function	Optional	Optional	×	×
47	Rotation function of Cutting Board	Optional	Optional	√	×
48	Alarm function when Overpressure	Optional	Optional	×	×
49	Pulse laser cutting function	Optional	Optional	×	×
50	Detect function of grinding wheel flake	Optional	Optional	×	×
51	Laser-assisted positioning	Optional	Optional	×	×
52	Infrared Tool Setting Function	Optional	Optional	×	×
53	Laser-assisted positioning	Optional	Optional	×	×

 

 

Cutting Effects:

 

 

Customer's plant

Since 2017,AUTOFOR was being exported to many magnetic cores cutting machine to Germany,Spain,America,Japan,India ,etc...,and won very good comment from the customers.

 

Advantages of cutting fluid refrigeration system:
1. Extend the service life of the cutting piece by 10%-30%;
2. Reduce the evaporation of the coolant;
3. Reduce the cut burn of the workpiece and improve the yield;
4. Constant working environment to improve product consistency;
5. Improve the service life and overall stability of the equipment.

 

Cutting fluid purification system:
  The cutting fluid after being treated by AUTOFOR “Cutting Fluid Purification System”:
1. It can reach the state without impurities;
2, the ultra-ideal cutting conditions of the cutting work point, and even achieve the world-class mirror cutting effect;
3, and the cutting fluid is 100% utilized, no waste;
4. Using the equipment purification system, the service life of the cutting fluid is 3-5 times higher than that of the peer, which greatly reduces the cost of use for the customer.